China manufacturer ZLYJ133146173180200225250315330 gearbox for single extruder machine with Great quality

Applicable Industries: Manufacturing Plant, Retail, Construction works
Gearing Arrangement: Cycloidal
Output Torque: 20000N.M
Input Speed: 1440RPM
Output Speed: 70RPM
Product name: ZLYJ gearbox for extruder machine
Material of Housing: Cast Iron
Material for gears: hardening alloy steel
Warranty: 1 year
Ratio: 8:1 10:1 12:1 16:1 20:1
Certification: ISO9001:2008
Colour: as customer like
Type: vertical or horizontal type
Bearing: Chinses Famous Brand or others
Application: for single extruder machine
Packaging Details: ZLYJ gearbox for extruder machine 1.Coverd by PE film 2.Strong wooden box

WHY CHOOSE US?!1.JAIHO only supply competitive advantage products.2.Full refund or Free replacement incase of bad quality or late delivery!3.JAIHO are focus on service for solution, not only supply screw barrel parts.4.Quality is our culture, with us your money in safe your business in safe!!!5.JAIHO is the 2018 year the most welcomed Alibaba gold supplier!!!Please you can check our factory video from Facebook or Youtube as below link(100% original):Facebook: /jaihogroup.com.cnYoutube: https://youtu.be/jFI8SeAqZBE
ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, Sample available fanuc A06B-5712-B605 ac delta asda-b3 HangZhou 3.8kw servo motor accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999, all ZLYJ gearboxes are designed accordingly.
ZLYJ& SZ series gearbox reducer for plastic and rubber extruder machine
Products Show Machine PartsName: High Quality ZLYJ gearboxBrand:Jai HoOriginal: ChinaGear material: high alloy steel low carbon (20CrMnTi)
The interface is hardened, precision-ground and hard-chrome-plated to 870HV hardness and Ra 0.8-1.6µm roughness, so the shaft-seal is super hard, resists wear and corrosion, and very durable.
Main FeaturesMade of carburizing steel (Forging), go through normalization heat treatment for forged carburizing steel; and gear faces are also nitride-treated to at least 60HRC hardness for optimal rigidity and carburizing depth 0.8-1.1MM and wear resistance.
Single Screw Extruder GearboxOur ZLYJ gearbox for single screw extruder adopts high strength alloy steel material and the gear is of high accuracy. It is less noisy, work quietly and smoothly. So it is a longer service life.
Gearbox casting body1. we prepare enough casting body in our workshop to guarantee the delivery time.
2. this is our new gearbox casting body design.
3. fast delivery time and high quality
Heat treatment furnaceWe have own heat treatment for the gears and gearshaft, so it’s easy for us to control the quality and the quality is more gurantee.
Gearbox with Extra cooler and oil pump1. we have the Plate Cooler which makes the oil cooling speed more faster and more efficient.2. We have the good quality Oil pump, which makes the gearbox life time more longer.3.the material of cooling tube is pure bronze ZLYJ Gearbox Size

ZLYJ series gearbox for single- screw plastic extruder

No.
gearbox model
Ratio range
recommend screw diameter/mm
recommend power/HP
rating load torque/N.m
size(L*W*H)/mm
neight weight/KG

1
ZLYJ133
8/12.5/16/20
35/45/50
6~15
764
478*170*260
144

2
ZLYJ146
10/12.5/16/20
45/55
10~20
1165
560*250*320
205

3
ZLYJ173
10/16/20
55/65
15~30
1962
576*256*340
256

4
ZLYJ180

65
15~40
2764
650*256*400
350

5
ZLYJ200
12.5/16/20
65/75
30~60
3583
750*340*480
350

6
ZLYJ225
12.5/16/20
90
40~75
5334
800*360*500
650

7
ZLYJ250
16/12.5/20
100
50~100
6306
930*380*560
815

8
ZLYJ280
16/12.5/20
105/110
75~122
7643
970*410*600
1571

9
ZLYJ315
16/12.5/20
120
100~175
11822
1160*450*700
1410

10
ZLYJ330
16/12.5/20
150/160
150~217
21000
1160*450*700
1520

11
ZLYJ375
16/12.5/20
150/160
217~312
21096
1280*466*800
1800

12
ZLYJ420
16/12.5/20
150/165
272~428
25478
1420*550*920
1800

13
ZLYJ450
16/12.5/20
165
380~544
33885
1550*1200*1000
3560

Good raw material1. ZLYJ gearbox of 112-146 is Natural cooling, 173-250 is Coil cooling, 225-250 is Cooler Cooling with pump. the material of cooling tube is pure bronze.( with cooling tower or not)2. The whole gear material is cast iron, Auto Front Convenience Store Smart Roller Shelf Food Display Shelf Retail Store Gravity Feed Display Racks Gear material: high alloy steel low carbon (20CrMnTi), surface is carburized case upto 0.7-1.1mm,surface hardness is HRC58-64, accuracy of gear is GB10095-88-5 standarded. gear craft is (gear grinding)3. Our bearing is Tapered Roller Bearings( china top brand CZPT gearbox oil seal)4. There are several normal ratio: 8,10,12.5,16,20, depends on customers requirements.5. Various seal form and perfect oil leak-proof function.(ZheJiang NAK brand gearbox oil seal)
Our Company Our Service * Supply high quality ban heater, single & twin screw barrel ZLYJ gearbox , SZ gearbox line .
* One year guarantee with inspection report & raw material MTC to customer.
Factory workshopAdvanced CNC milling machine. 5 enginners and 50 professional worker team. 24h online service waiting to serve for you.
Twin Screw ExtruderWe have rich experience in making single & twin screw barrel, gearbox , HB Series Crane Industry Off-the-shelf Hb Series Heavy-duty Industrial Gearbox plastic Single & twin screw extruder.
ALSO WE CAN DO OTHER SERVICE FOR YOU EXCEPT THE GEARBOX, IF YOU ARE INTERESTED IN BELOW PARTS, JUST CLICK THE PHOTO, OUR QUALITY AND SERVICE WILL NEVER LET YOU DOWN
1.Your inquiry will be replied within 12 hours.
2.Welcome drafts, we can do customized gearboxes.
3. We could supply spare parts of the gearboxes
Packing & Delivery Size: 758(L) * 260 (W) *585 (D)
Size: 1553(L) * 260 (W) *585 (D)
FAQ1. Q: What’s your MOQ? R: 1 set for different kinds of gearboxes, and 5 pcs for gears.2. Q:What’s your main products?
R:industrial HB gearbox, worm/helical/bevel/planetary gearbox, heavy duty gearbox, gearbox for crane/extruder/excavator/rolling mill/cement mill, etc.3. Q:What information should be given, if I want to buy gearbox? R:Gearbox ratio, gear type, speed ratio, YT60 double station automatic pipe tube end forming machine pipe reducer machine input / output speed, rated power, mounting position, more details will be welcomed.4. Q:What about your warranty? R:12 to 18 months warranty according to different products and lifetime service.

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China manufacturer ZLYJ133146173180200225250315330 gearbox for single extruder machine  with Great qualityChina manufacturer ZLYJ133146173180200225250315330 gearbox for single extruder machine  with Great quality