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3/5/7 ply corrugated cardboard production line
Our organization focus in generate 3,5,7ply corrugated cardboard creation line, we have width from 1400mm-2500mm is accessible. Various speed and quality rely on diverse end users, have Mechainical and entirely computer control production line.
Main equippment list
1. mill roll stand (mechanical and hydraulic shaftless is available)
2. splicer(alternative, it is used for higher velocity generation line)
three. one facer
4. Preheater
5. Multi-preheater
6. Gluing equipment
7. Double facer
eight. Slender blade slitter scorer(straightforward variety, up-down type, and computer manage for options)
nine. NC reduce-off(servo manage, straight and helical)
ten. Stacker and delivery machine
11. Paste ma ept system
12. Components(air compressor, procedure box, pipe)
Primary technological innovation parameter
| Design | WJ120-1800 |
| Efficient width | 1800mm |
| Design speed | 120m/min |
| Wor ept pace | -100m/min |
| Steam stress and use | Stress: 1-1.3Mpa use: 2500-3200kg/h |
| Air stress and usage | Strain: .8-1.0Mpa use: 1.3m³/min |
| Whole energy | About 200kw |
| Total length | About 80m(count on foundation drawing) |
| Dimension | About 80m×4.3m× 4.5 m (L×W×H) |
| Equipment stream: in accordance the customers’ workshop to installation the device. | |
1.Hydraulic Reel Stand
Structure and Attributes:
1,Symmetrical structure,can have two kraft paper at 1 time,which can function without brake.
two,Reel paper raise-reduced, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft / reel paper speedily.
3,Brake: pneumatic brake
2.320mm Fingerless Type Single Facer
Feature:
Single facer is design and style for generating one-confront corrugated paper,the medium method into wave-paper, and past glue on the top of flutes, adhere with liner grow to be into single-encounter corrugated paper.
★. Upper corrugating roller raise-down controller by two hydraulic cylinder.
★ Cylinder with magnetic valve button & hydraulic station manage strain roller
★. Gluing team: ept and retreat of the glue roller property is management by two pneumatic cylinders.
★. Modify glue thickness: Amount of pasting glue and manage glue is control by the clearance among glue roller and physician roller adjustment and the inter-face show up manage, determine show gluing specifics.
★. Alter ept and retreat of glue roller and stress roller clearance: The electrical motor travel cam micro-alter, and display the adjusting amount on inter-confront by the motor.
★. Modify strain roller clearance: The electric motor generate cam micro-adjust, and exhibit the modifying amount on inter-experience by the displacement sensor.
★. Main generate component: Main generate with the different equipment box to shift push, equipment is created from high quality alloy steel and the dip oil kind, reduced sounds, prolonged life.
★. Driving portion information: The gear box transfer the kinetic vitality to the a few rollers (upper, down corrugated roller and strain roller) by way of the common transmission shaft. The composition assures the secure performance, effortless and quick to servicing.
★. Gluing roller idle running component: gear reducer motor,steer clear of glue dry on roller when equipment paused.
★. Include three steam turning tie-ins, steam tube and one particular backwater gear.
★. The iron blank on top of device can separate disconnect to clean rubbish within, not need disconnect total machine.
★.The axis of upper, down corrugated roller and stress roller undertake the resistant high temperature oil to lubricate
3.PreheaterØ 600mm
1, The preheater roller is under the stander of the onest class(quality) stress vessel of the countrywide.
2, All the surfaces of each and every rollers have been grinded with high precision and chromed plated to less the resistance of paper preheating, extended provider of employing life.
three, Electric powered to enlarge the preheating location, preheating region can be in 360° to modify the preheating
Location.
4.Gluer
Structure and Features:
1, Glue rollers’ surfaces are annealed, within hold processed, with dynamic balanced.
The surface area is grinded and carved reticulated mottles, glue equilibrium and price less
2, The glue rollers’ turning is managed by frequency variable motor& frequency variable controller. With frequency variable controller, the glue rollers’ pace can adhere to the double facer or by himself.
3, To confirm the good glue water and do not squander, we adopts automobile recycle glue offer, with glue quantities efficient controlled, to keep away from the glue to become sediment, car track glue amount.
4, All the rollers surfaces are grinded then chromed plated.
five, Up & down level glue is driven by 1 frequency variable motor.
five.Conveying Bridge
The Principal Body is connected with channel metal, and angle metal.
two, With Protecting Handrail on each sides and security pedal, the operation aspect is put in with protection ladder, to make confident the protection and comfort of the employee.
3, PVC feeder belt to transportation the single or double face corrugated sheet with corrugated type.
4, Vacuum suction stress handle, suction pipe(140mm) with modifying valve,draw fan power can be altered freely.
five, Electrical to correct the placement of feeding( two sets),appropriate elements are driven byfast and accuracy to position, regular to go.
six.Double Facer
1, Scorching Plates’ surfaces is grinded and then chromed plated,width:600mm.total 14pieces of sizzling plates, cold shaping element:4m length.
Scorching plates are manufactured by container plates, can go the countrywide very first degree pressure container standars
two, Sizzling plates adopts the compressed gravity press rollers composition.
3, Push rollers’ lifting up and down are pushed by hydraulic framework.
four, Up convey belt remaining and correct appropriate by car with equally sides, rigidity altering method:2 sets down belt manual small amount alter.
five, Drive rollers’ surface area is wrapped by rubber, Y shape composition,with center top,to make confident the board can be out smoothly
6, Generate element,gear oil drown lubricating type, with liquid amount meter shown.
7, Principal travel motor: Variable frequency motor, high drive when reduced speed begin, large speed modifying variety, constant to use,straightforward to mend.
8, Framework inside of of Heating Plates: separated construction to permit the steam transported with
S condition and divided from water.
7.Electric Slitter Scorer
Structure and Characteristics:
1. Can shop 999 orders, non-quit routinely or manually to modify buy.
2. Change buy quickly, 3-8 seconds for altering get, the two devices can be accomplished with no gradual down instantly for a single.
three. Automatic trac ept production line speed to make certain its synchronization with on-line generation management method, and compatibility.
four. By the high-good quality imports of industrial pcs and high-performance programmable controller configuration, decrease laptop manage system.
5. Three sorts of strain line forms: convex on concave (a few strains), convex on the concave (5 traces), convex on the flat, all three strain traces can kind an electric powered conversion. Creasing wheel depth by computer control, linear, simple to bend.
six. Using a thin tungsten metal alloy blade, blade sharp, extended daily life of much more than 8 million meters.
7. Brothers of pc control, computerized or guide knife sharpener, you can trim the edge of the Brothers, improve generation performance.
8. Imported synchronous travel device, semi-precision, long life, lower sounds operation.
8.NC Reduce Off
Framework and Attributes:
one, Reducing duration:500mm-9999mm.
2, Chopping precision:±1mm.
three, Employs the independent oil pump and the filter coordinates two groups of copper tubes to distribute in different gears placement for the oil,the lubrication and cooling.
four, Helical knife framework,type sawtooth knife,lower reducing obstruction,reduced sounds.
five, Balance treatment method:substantial good quality alloy metal for blade shaft,which assists to hold it good stability.
six, Sunshine-form wheels push cardboard in the front and the rear conveyer.The transporting is secure and with even force,which keep away from jam induced or broken cardboard.
seven, This kind of Minimize-off just take in the one particular of 3rd strength compare with the widespread cutter with its especial composition,economize above 70% vitality to get more income.
8, Precise and adjustable on gap equipment assure knife-edge joggle precisely.managing balanceable.
nine,Pc system to hold purchase. Man-device discussion system NC. automated change chopping velocity by cardboard specification and maching.The screen screen different generation concept.Can seek the advice of,modification,superaddition and cancel get during running machine.
10, Germany Provide management technique within of cabinet, to retaining the device working quickly and secure.
9. Stacker
1. Change order in 5 seconds, computerized counting and computerized horizontal paperboard shipping and delivery.
two. Synchronization with creation administration handle system,modify buy routinely with large pace.
three. During wor ept with generation administration manage system, the waste paperboard significantly less than 700mm duo to change get.
4. Caterpillar type stac ept system, AC servo handle actions, stac ept effortlessly and tidily.
five. Automatic paperboard aspect shipping and delivery when reach the environment amount.
six. Paperboard dam managed by AC servo technique, alter buy computerized and rapidly, suitable for little measurement paperboard stacking.
seven. Standard electric powered transport conveyor and double side delivery table.
eight. Individually sealed handle cabinet, electrical working in thoroughly clean environment.
nine. Color touch-display screen exhibit for straightforward field operation.
10. Fully automated procedure manage, increase efficiency, help save manpower, lessen labor intensity.
10.Glue Ma ept Method
1, Offer the glue for the solitary facers and double glue equipment which use glue water
two, The glue in the glue storage tank are transported by the glue pump to the device.
three, The storage tank and glue source tank are with combine unit, to keep away from the glue turning out to be into the sediment.
4, Glue ma ept device: Principal Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump.
5, Glue ma ept program adopts the recycle glue supplying, the relaxation glue returns back again, the liquid stage is vehicle managed by floating ball, the glue from the return tank is transported to the tanks of every single glue employing unit, to make the features of the recycle and preserving be accurate, and avoid the glue becoming into the sediment.
6, Soon after the work completed, relaxation glue of every glue employing devices are attract to the glue return storage tank to prepare for the up coming time using.
7, Accountable for strategy assistance, and glue ma ept way.
11.Steam Method
Framework & Features:
1, To source the heating strength for the different heating parts of the line, and preserve the wor ept temperature continual.
2, Every groups are deigned to be solitary steam supply technique, temperature management by independently, vitality saving and adjust conveniently.
3, Temperature managed by adjusting the steam pressure, and with stress gauge.
4, To lengthy the making use of line of the rotary joints, the pipe system and rotary heating elements are linked by metal flexible pipe to understand the flexible link
five, All the steam pipes are made of seamless steel pipe, to make sure the basic safety beneath the typical stress.
The use of authentic gear manufacturer’s (OEM) part quantities or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the listed replacement parts contained herein are not sponsored, authorized, or manufactured by the OEM.
